Every machine. Every line.
One source of truth.
Your MES, ERP, SCADA, PLM, and shop floor sensors were never designed to work together. Scaylor makes them. Unified production intelligence from raw material to finished good.
“What's driving scrap on Line 3 this week?”
Scaylor BI lets your plant managers, quality engineers, and ops teams ask questions in plain English. OEE breakdowns, scrap analysis, supplier quality trends, maintenance forecasts — instant answers, no SQL required.
OEE by Production Line
Any manufacturing question, answered in seconds.
OEE, scrap rates, supplier quality, maintenance forecasts — ask any question in plain English and get instant answers with charts. No SQL, no analyst queue.
Scrap Rate by Machine
Your shop floor generates millions of data points.
Most of them die in silos.
Every machine, sensor, and system creates its own version of the truth. The result: reactive maintenance, quality escapes, and production plans that don't survive first contact with reality.
OEE Is a Guess
Availability comes from MES, performance from SCADA, quality from QMS. Nobody trusts the OEE number because it's assembled manually from three systems that don't agree.
Quality Traceability Gaps
A customer complaint comes in. Tracing it back to the batch, the raw material lot, the machine, and the operator takes days of cross-referencing QMS, MES, and ERP records.
Unplanned Downtime
CMMS tracks maintenance schedules. SCADA shows machine health. IoT sensors detect vibration anomalies. None of them talk to each other, so you find out when the line stops.
Supplier Performance Blindspot
On-time delivery rates in the ERP, quality rejects in the QMS, pricing in procurement — no single view of which suppliers are actually reliable across all dimensions.
Compliance & Audit Burden
ISO, FDA, OSHA, EPA — each audit requires pulling records from 5+ systems, formatting them manually, and praying nothing was missed. One gap and you're writing corrective actions.
Production vs. Plan Disconnect
The production schedule lives in one system, actual output in another, material availability in a third. By the time the mismatch is visible, you've already missed the delivery window.
If it runs on your shop floor, we connect to it.
MES, ERP, SCADA, PLM, QMS, CMMS, historian databases, IoT sensors, SPC tools, LIMS — every system, every protocol. OPC-UA, MQTT, Modbus, REST APIs, database connectors, flat files. We ingest it all.
200+ native connectors. Industrial protocols included.
Once your shop floor data lives in one place,
everything changes.
Work orders link to machines. Quality links to batches. Maintenance links to downtime. Here's what becomes possible.
Real OEE, Not Estimated
Availability from MES, performance from SCADA, quality from QMS — computed automatically, updated in real time. The number your plant actually trusts.
Batch-to-Lot Traceability
Every finished product linked to its work order, machine, operator, raw material lot, and quality test. Full genealogy in seconds, not days.
Predictive Maintenance
Vibration, temperature, cycle count, and power draw — unified with maintenance history. Predict failures before they stop the line.
Quality Root Cause Analysis
Auto-correlate defects to the specific machine, shift, operator, and material lot. Find the pattern before it becomes a recall.
Supplier Quality Intelligence
On-time delivery from ERP, incoming quality rejects from QMS, pricing from procurement — one unified scorecard per supplier.
Production vs. Plan Alignment
Schedule, actual output, and material availability in one view. See mismatches as they happen, not after the delivery window closes.
Overall OEE reached 87.4% (+3.2%) this week, with Line 6 leading at 94% and Line 3 flagged for spindle bearing maintenance.
Scrap rate down 1.4% WoW. Supplier quality holds steady at 98.2% acceptance rate across all incoming lots.
Production reports that write themselves.
Embed live OEE, quality metrics, and maintenance data into reports that update automatically. No more end-of-shift spreadsheets.
Every batch, every sensor reading, every test result. One place.
SUDS stores your entire production history — machine telemetry, quality records, maintenance logs, material genealogy — versioned, governed, and instantly queryable.
Complete Production Genealogy
Every finished product linked back to its work order, machine, operator, raw material lot, and quality test. Full genealogy from supplier dock to customer delivery. Pull a complete trace in seconds, not days.
Audit-Ready Compliance
ISO 9001, FDA 21 CFR Part 11, OSHA, EPA — every record versioned and immutable. Generate audit packages in minutes, not weeks.
Predictive Maintenance
Vibration, temperature, cycle count, and power draw — unified with maintenance history. Predict failures before they stop the line.
Real-Time Shop Floor Streaming
Machine telemetry, sensor readings, and production events flow in real time. No more end-of-shift batch uploads. Your dashboards reflect what's happening now, not what happened yesterday.
Every line, every metric, one dashboard.
Pin OEE, scrap rates, supplier scorecards, and maintenance alerts into live dashboards that update automatically.
| Supplier | Accept Rate |
|---|---|
| Apex Materials | 99.1% |
| Global Metals | 96.8% |
| Pacific Components | 94.2% |
From reactive to predictive in weeks.
- OEE calculated manually at end of shift — always late, rarely trusted
- Quality traceability takes days of cross-referencing 5+ systems
- Maintenance is reactive — you find out when the line stops
- Supplier quality data buried in QMS, disconnected from procurement
- Compliance audits take weeks of preparation and manual record pulls
- Production vs. plan mismatch visible only after missed deadlines
- Real-time OEE dashboards — by line, machine, and shift, always live
- Full batch-to-lot traceability in 30 seconds, any product
- Predictive maintenance flags failures before they cause downtime
- Unified supplier scorecards: quality + delivery + cost in one view
- Audit packages generated in minutes — ISO, FDA, OSHA ready
- Production schedule, material availability, and output unified in real time
Ready to unify your shop floor?
Connect every machine, sensor, and system. Get real OEE, full traceability, and predictive intelligence across your entire operation.
Have questions? We'd love to hear from you.